• Introduction of fully automatic brick making machine May 13, 2024
    The fully automatic brick making machine is a revolutionary piece of equipment that has transformed the brick manufacturing industry. With its advanced automation and efficient processes, this machine offers remarkable benefits in terms of productivity, cost savings, and consistent quality.    1. Definition of Fully Automatic Concrete Brick Making Machine   The fully automatic concrete brick making machine is a state-of-the-art equipment that incorporates advanced technology to automate the entire brick manufacturing process. It is designed to produce bricks from concrete or other similar materials without requiring manual intervention at every stage of brick manufacturing process. This automation includes aggregates batching, concrete mixing, brick molding, brick drying, and brick stacking.     2. Application of concrete brick products made by automatic brick machine The application of automatic brick machine can be found in various industries and sectors. It is widely used in construction, infrastructure development, road building, and housing projects. Due to its versatile design and adaptability, it can produce bricks of different sizes, shapes, and textures to meet diverse requirements. Whether it's manufacturing concrete blocks, interlocking bricks, or hollow blocks, this machine offers the flexibility to cater to various brick production needs.   3. Understanding the technology behind fully automatic concrete brick machine:The brick production machine relies on vibration and hydraulic press to shape and compact the concrete mix inside mold cavities, so the selection of vibration parameters is crucial to brick performance. Vibration parameters include vibration frequency, amplitude, vibration acceleration, etc. From the perspective of concrete vibration technology, the optimal vibration frequency and amplitude are different for different vibrated materials. The vibration frequency should be as close as possible to the natural frequency of the aggregate in the material so that it resonates. At this time, the attenuation is minimum and the amplitude is maximum.   4. The benefit of using an automatic brick manufacturing machine1) It significantly increases productivity compared to manual methods, enabling the production of a large number of bricks in a shorter time;2) Automation reduces labor costs as fewer workers are required to operate the machine;3) The machine ensures consistent quality, with precise dimensions and high strength in every brick being produced;4) It minimizes material waste and maximizes resource efficiency, making finished bricks an environmentally friendly choice.   5. Production Videos of TPM Automatic Concrete Brick Making Machine To provide visual evidence of TPM machine's performance and efficiency, numerous production videos are available online. These videos showcase TPM fully automatic concrete brick making machine in action, demonstrating its seamless operation, precise brick production in fully automatic mode, and high-speed performance.    For further details about our machines, kindly reach us via email jeff@fjtpm.com or whatsapp +86 18065259876. Besides, TPM youtube channel can also be clicked for more brick making machine videos.   6. Comparing manual and automatic concrete brick making machine: What you need to know 1) Efficiency: An automatic cement brick machine significantly increases brick production efficiency compared to manual methods. It can produce a large quantity of bricks in a shorter time, reducing labor and increasing overall output; 2) Consistency and Quality: Automatic machines ensure consistent brick quality. They are designed to follow precise manufacturing processes and can accurately control factors like mixing proportions, compaction pressure, and curing conditions. This results in uniform and high-quality bricks with precise dimensions, strength, compactness etc; 3) Cost Savings: Although the initial investment for an automatic brick machine may be higher than manual equipment, it offers long-term cost savings. Automatic machines require less manual labor, reducing staffing costs. Additionally, their efficient production leads to lower energy consumption and less wastage of raw materials; 4) Versatility: Automatic cement brick machines can be programmed to produce various types and sizes of bricks, blocks, or pavers. They often come equipped with different molds and settings that allow for customization according to specific project requirements; 5) Safety: Manual brick making can be physically demanding and labor-intensive, potentially leading to health issues and workplace injuries for workers. Automatic machines eliminate the need for repetitive manual tasks, reducing the risk of injuries and providing a safer working environment; 6) Time Savings: With an automatic machine, the brick production process is accelerated, allowing for quicker project completion. This can be particularly advantageous when dealing with time-sensitive construction projects; 7) Scalability: Automatic brick machines can be easily scaled up or down depending on the production requirements. Adding multiple machines or expanding the production capacity is relatively straightforward, making it adaptable to changing needs.   7. How to choose the right automatic concrete brick machine for your brick project: 1) Production Capacity: Determine the required production capacity of machine based on the volume of bricks you need. Consider both the daily and annual production requirements to ensure the machine can meet your project's demands; 2) Brick Types: Consider the specific types and sizes of bricks you intend to produce. Different machines may have varying capabilities in terms of brick sizes, shapes, and designs. Make sure the machine you choose can produce the bricks you require; 3) Automation Level: Automatic concrete brick machines come in different automation levels, ranging from semi-automatic to fully automatic. Fully automatic machines require minimal manual intervention and have higher production efficiency. Evaluate the level of automation you require based on your project's scale and labor availability. (3D line photos for Semi-automatic & fully automatic concrete brick production line) 4) Quality and Strength: Consider the desired quality and strength of the bricks. Look for machines that can produce bricks with consistent dimensions, smooth surfaces, and high compressive strength. Opt for machines that employ advanced vibration and compaction techniques for better brick quality;5) Energy Efficiency: Look for machines that are energy-efficient to minimize operational costs. Choose machines that have efficient power consumption and utilize advanced technology to optimize energy usage;6) Durability and Maintenance: Consider the durability of the machine and the availability of spare parts. Look for machines made from high-quality materials and reputable brands. Additionally, inquire about the maintenance requirements and ensure they are manageable for your project;7) Cost and Budget: Set a budget for your brick-making machine and consider the cost-effectiveness of different options. Compare the prices, features, and performance of various machines to find the best balance between cost and quality;8) After-sales Support: Choose a supplier or manufacturer that offers good after-sales support. Ensure they provide technical assistance, training, and readily available spare parts. This ensures smooth operation and minimizes downtime for maintenance or repairs;9) Customer Reviews and References: Research customer reviews and seek references from other users or industry experts. Feedback from those who have already used the machine can provide valuable insights into its performance, reliability, and overall satisfaction.8. Maintenance tips for automatic concrete brick machine👉Regular Cleaning: Clean the machine thoroughly after each use to remove any concrete or debris. This will prevent buildup and improve the machine's performance;👉Lubrication: Keep the moving parts well lubricated to reduce friction and ensure smooth operation. Regularly check and lubricate the bearings, chains, gears, and other movable components as per the manufacturer's instructions;👉Inspect Electrical Connections: Check the electrical connections and wiring periodically to ensure they are secure and free from damage. Loose or damaged connections can lead to electrical failures or hazards;👉Adjust and Align Components: Regularly inspect and adjust the components of the brick machine, such as the molds, sliders, and straps, to ensure they are properly aligned. Misalignment can affect the quality of the bricks produced;👉Safety Checks: Regularly inspect the safety features of the machine, such as emergency stop buttons, interlocks, and guards. Repair or replace any faulty safety equipment to ensure a safe working environment;👉Regular Inspections: Conduct routine inspections of the machine to identify any potential problems or signs of wear. Take preventive measures or seek professional assistance if needed;👉Follow Manufacturer's Recommendations: Always refer to the manufacturer's guidelines and recommendations for maintenance and service intervals. These instructions are specific to your particular automatic concrete brick machine and should be followed diligently.
  • The Advantages of Fly Ash Bricks Over Clay Bricks May 06, 2024
    In recent years, the construction industry has witnessed a significant shift towards more sustainable building materials. One such material capturing attention is the fly ash brick, revolutionizing the construction landscape. In this article, we explore the remarkable advantages of fly ash bricks over traditional clay bricks and shed light on the manufacturing process using a fully automatic fly ash brick machine.   1. Eco-Friendly Production:   Unlike clay bricks, which require the extraction and processing of clay from natural resources, fly ash bricks are made from a combination of fly ash, cement, sand, and water. Fly ash, a byproduct of coal-fired power plants, is often disposed of as waste. By utilizing fly ash in brick production, we minimize the environmental impact and reduce the carbon footprint of the construction industry.   2. Enhanced Strength and Durability:   Fly ash bricks offer excellent compressive strength and durability. These bricks undergo a specialized curing process, which results in enhanced toughness and resistance to weathering, shrinkage, and cracking. This ensures that structures built with fly ash bricks can withstand the test of time, providing a long-lasting solution for buildings.   3. Improved Thermal Insulation:   With rising concerns about energy efficiency, thermal insulation is a crucial aspect of modern construction. Fly ash bricks possess superior thermal insulation properties compared to their clay counterparts. They help maintain a comfortable indoor environment by preventing heat transfer, reducing the need for excessive cooling or heating and minimizing energy consumption.   4. Fire Resistance:   The manufacturing process of fly ash bricks involves high-temperature curing, resulting in bricks that are highly fire-resistant. Fly ash bricks do not easily deform or crack under extreme heat, making them an ideal choice for fire-safe construction.   5. Reduced Construction Costs:   Using fly ash bricks in construction projects can lead to cost savings. Since fly ash is a waste product, it is readily available at lower costs than clay, reducing the material expense. Additionally, fly ash bricks offer better dimensional accuracy and uniformity, minimizing wastage during construction.   6. Sustainable Waste Management:   By utilizing fly ash, a byproduct that would otherwise end up in landfills, we contribute to sustainable waste management. The use of fly ash in brick production reduces the strain on landfills and helps conserve natural resources, paving the way for a greener and more environmentally conscious construction industry.   The advantages of fly ash bricks cannot be understated. As an eco-friendly and sustainable alternative to clay bricks, they bring numerous benefits to the construction industry. Their superior strength, durability, thermal insulation, fire resistance, and cost-efficiency make them a popular choice for builders and homeowners alike. By incorporating an automatic ash brick machine into the manufacturing process, the production of fly ash bricks can be streamlined, further promoting their widespread use and driving the transformation towards sustainable construction practices.   China Factory Price TPM automatic fly ash brick making machine video for high capacity flyash bricks production:  
  • The Production Process Of Concrete Blocks May 05, 2024
    The Production Process of Concrete Blocks: Concrete blocks, also known as concrete masonry units, are rectangular building blocks made from a mixture of cement, aggregates (such as sand or crushed stone), and water. These blocks are commonly used in construction for building walls, partitions, and various other structures. The Process of Producing Concrete Blocks Following procedures shows how concrete block production machine manufactures concrete blocks:   Mixing: The first step is to prepare the concrete mixture. Cement, sand, aggregate (such as gravel or crushed stone), and water are the primary ingredients. These materials are mixed in predetermined proportions in a concrete mixer until they form a homogeneous mixture. The mixing process ensures that the cement is properly distributed throughout the mixture, providing strength when cured.   Video Of Mixing process for Concrete Materials:   Hydraulic press & vibration: After mixing, the concrete materials are fed into mold cavities uniform.  The block making machine's hydraulic system applies pressure on the concrete to compact it and remove any air voids. This pressure is usually applied through hydraulic cylinders. At the same time, vibration is applied to the molds. Vibration helps to further consolidate the concrete mix, ensuring uniformity and density throughout the block. The purpose of combining hydraulic pressure and vibration is to achieve optimal compaction and eliminate any potential weak spots in the blocks.   Curing: After production, the blocks need to be cured immediately to gain sufficient strength. Curing is a controlled process that involves maintaining a suitable environment for hydration and hardening of the cement. The blocks are typically stacked and covered to prevent moisture loss. Various methods can be used for curing, such as moist curing with water sprinklers, steam curing, or curing in a controlled environment chamber. During the curing process, the chemical reactions between the cement and water continue, leading to the hardening and strengthening of the blocks.Usually curing requires one day inside curing(keep blocks under simple shed) and the next day take them outside, put under sun and do water curing(every day 2~3 times depending on local weather condition). The outside curing process takes approx 7 days to complete. However, in some case, in order to speed up the curing time and deliver to end client timely, steam curing method can be adopted. This will require 24 hours only to raise up the temperature inside curing chamber.    Cubing: Once curing is done, the dry blocks will be separated from pallets and released onto wooden tray or ground as a cube. The cubing for finished products can be done manually or via offline palletizer machine for concrete blocks. The offline palletizing machine(also called as offline cuber), is very suitable for handling palletization of all types of concrete products, such as hollow blocks, solid bricks, solid blocks, paving stones and curbstones etc. This type system can greatly help cut down block factory management cost by using less manpower and improve company image as well.   Servo Controlled Offline Palletizing Machine/Brick palletizer machine for concrete blocks:
  • Top 5 Advantage of Using Fully Automatic Concrete Block Machine Apr 30, 2024
    A fully automatic concrete block machine offers several advantages to its semi-automatic or manual counterparts. Here are the top five advantages of a fully automatic concrete block machine:   1. Increased productivity: One of the significant advantages of a fully automatic concrete block machine is its high production capacity. These machines are designed to produce a large number of concrete blocks in a short period. The automation aspect eliminates the need for manual intervention, allowing for continuous operation and increased productivity.   2. Consistent quality: Fully automatic concrete block machines are equipped with advanced technology and sensors that ensure consistent quality in the blocks produced. The machine's automated processes control the mixing, molding, and curing of the blocks, resulting in uniform dimensions, shape, and strength.   3. Time and labor efficiency: With a fully automatic concrete block machine, the entire block manufacturing process is automated. This eliminates the need for manual labor in each step, saving time and reducing labor costs. Operators are primarily responsible for machine setup, maintenance, and monitoring the production process.   4. Versatility and customization: Fully automatic concrete block machines can be programmed to produce various sizes, shapes, and types of concrete blocks, such as solid blocks, hollow blocks, paving blocks, and more. By simply adjusting the settings, the machine can cater to different construction and architectural requirements, providing versatility and customization options.   5. Reduced operational costs: While the initial investment in a fully automatic concrete block machine may be higher compared to semi-automatic or manual machines, the long-term operational costs tend to be lower. Increased productivity, reduced labor requirements, and lower maintenance costs contribute to overall cost savings. Additionally, these machines are energy-efficient, leading to lower power consumption.   Overall, the top advantages of a fully automatic concrete block machine include increased productivity, consistent block quality, time and labor efficiency, versatility, customization options, and reduced operational costs. These benefits make them ideal for large-scale production and projects that require high-quality concrete blocks.
  • Market Demand Analysis for Concrete Block Making Machines Apr 25, 2024
    In the ever-growing construction industry, the demand for durable and efficient building materials continues to rise. Concrete blocks are an essential component of modern construction projects, serving as a reliable and cost-effective solution for many building applications. To meet this demand, manufacturers have developed hydraulic press cement block machines that significantly enhance the production capacity and quality of concrete blocks. In this article, we will analyze the market demand for concrete block making machines, with a particular focus on hydraulic press cement block machines.   1. Growing Construction Industry: The construction industry is experiencing robust growth worldwide, driven by urbanization, population growth, and infrastructure development. This expansion creates a steady demand for building materials, including concrete blocks. As regions continue to embark on ambitious construction projects, the need for efficient and productive concrete block making machines becomes imperative.   2. Shift Towards Hydraulic Press Cement Block Machines: Traditional block making machines were often cumbersome and time-consuming. However, the introduction of hydraulic press cement block machines revolutionized the industry. These advanced brick block machines utilize hydraulic pressure to produce high-quality concrete blocks with precision and consistency. As a result, there is a noticeable shift in the market towards hydraulic press machines due to their superior performance and output.   3. Efficiency and Productivity Gain: Hydraulic paver block machines offer increased efficiency and productivity compared to their manual or mechanical counterparts. These machines can produce a larger quantity of concrete blocks in a shorter period and with minimal manpower. The automated features of paving brick machines optimize the production process, reducing costs and improving overall profitability.   4. Consistent Quality and Customization: One of the significant advantages of concrete cement block machines is their ability to consistently produce blocks of uniform quality. The hydraulic pressure ensures that each block is compacted properly, resulting in enhanced strength and durability. Moreover, these machines can be easily configured to produce blocks of various sizes, shapes, and designs, allowing manufacturers to cater to diverse customer requirements.   5. Environmental Considerations: Sustainable construction practices are gaining momentum worldwide, and the use of sustainable building materials plays a vital role in this movement. Concrete blocks made by paving block machines are more eco-friendly compared to traditional methods of block production. These machines allow for efficient utilization of resources, minimize waste, and enable the recycling of construction debris, contributing to a greener construction industry.   Conclusion: The market demand for concrete block making machines, is on the rise due to the growing construction industry's requirements for efficient, high-quality, and customizable building materials. The superior performance, increased efficiency, and consistent quality of blocks produced by hydraulic press machines make them an attractive choice for manufacturers. As the construction sector continues to flourish, investing in hydraulic press cement block machines can help meet market demands while improving productivity and profitability for businesses involved in concrete block production.
  • Types of Block Making Machine Manufactured by TPM Apr 21, 2024
    ABOUT TPM TPM(Fujian Tepai Machinery Co., Ltd. is located in Quanzhou City, Fujian Province, China, covering a production area of 50,000 sq. mtrs with ISO9001 and ISO14001 certified for quality and environmental management. It is one of the fastest growing block making machine manufacturers in China. TPM has a group of senior engineers and technicians with rich theoretical knowledge and practical concrete products production experience. TPM aims to provide the most cost-efficient paver block machine to worldwide clients for different fields such as real estates, road construction work, river protection projects, house buildings etc.TPM is equipped with very high precision steel processing equipment including CNC processing center, fully automatic heat treatment equipment, laser cutting machine and CNC Plasma flame-cutting machine, to guarantee the precise mechanical part of Concrete Paver Block Making Machine.  At TPM, we are committed to delivering high-quality cement block machines to our customers. To ensure that our high pressure paver block machines meet the highest standards for performance and reliability, we conduct thorough testing and programming at our factory before delivery.   Our experienced technicians conduct comprehensive testing on each machine to ensure that it operates efficiently and effectively. We also program each concrete brick making machine to optimize its performance, minimizing downtime and maximizing productivity.   At TPM, we understand that our customers rely on our equipment to produce high-quality concrete products. That's why we pay attention to every detail of our machines and strive for excellence in everything we do. We are dedicated to providing our customers with the best possible solutions for their concrete block production needs.   Whether you are looking for a semi-automatic or fully automated concrete block production line, TPM has the expertise and experience to provide you with the right solution.    High-level paving block machine manufacturered by TPM:     Below are the types of Automatic Concrete Block Making Machine and its description: TPM4000 Automatic Paver Block Machine: This machine is very economic and suitable for fresh man in this field. By changing molds, it can produce varies types of hollow blocks, solid blocks, fly ash bricks, paving stones, curbstones, grass pavers etc; It's PLC controlled, equipped with data input and output device. The system has safety logic control and self-diagnostic to avoid mechanical failure caused by manual operation. The system can compile, modify and update production parameters according to production needs to achieve optimal production capacity. It's cost-efficient and ideal solution for start-up.     TPM6000 Automatic Paver Block Machine: The PLC is controlled by Germany SIEMENS PLC, equipped with data input and output devices, the system has safety logic control and system fault self-diagnosis. Using 2×9KW permanent magnet motors for vibration, which is driven by two independent frequency invertors. The frequency can be adjusted to get different vibration force for higher strength paver blocks using less cement. Static & dynamic vibration table design: Vibration amplitube can be adjusted for higher energy transfer efficiency.     TPM8000 Automatic Paver Block Machine: Main components of block machine, such as vibration table and tamper head, are all integrated castings with long lifetime. The vibration table uses an integrated casting to ensure balance and durability. The vibration box uses precision casting to ensure precision. It uses bearings imported from Japan NSK to ensure durability. Heavy Duty Structure: Main machine frame adopt 200×200×10mm thick square tube, thus machine is more stable with less shaking during production. In the long run, machine is more durable. It can produce 100 sq. mtrs paving stones per hour. The system is controlled by SIEMENS PLC with 2×11KW SIEMENS vibration motors. The dual frequency converters each control a variable frequency motor, which can ensure frequency synchronization, detect problems in the motor or circuit in a timely manner, and facilitate maintenance. TPM10000G Automatic Paver Block Machine: The servo vibration can effectively reduce energy consumption by 15%. Also the start-up and end-up of servo vibration is approx. 1 seconds faster which generates more vibration-force & concrete products quality would be greatly improved; Adopt airbags for mold clamping, help save mold change time and improve mold lifetime with less noise during production; Advanced designed mechanical & hydraulic cylinder synchronization for tamper head, the demolding is also mechanical synchronized, ensures high accurate movement for demolding and tamper head up & down. As a result, the paving stones and paver blocks height are same in one pallet.        
  • Main reasons for hydraulic system heating of the fully automatic cement block machine Mar 04, 2024
    The main reason for the heating of the hydraulic system of the fully automatic cement block making machine is the heating of the hydraulic oil, which can be caused by three situations: firstly, the design of the fully automatic concrete brick making machine hydraulic system is not reasonable, and the hydraulic tank cannot effectively dissipate heat; secondly, the hydraulic system components are faulty; thirdly, the hydraulic oil used in the paving brick machine hydraulic system is inappropriate.   The unreasonable design of the hydraulic tank pipeline of the fully automatic brick production machine will cause the temperature of the hydraulic tank to be too high. If the distance between the oil suction pipe mouth and the oil return pipe mouth is close, the hydraulic oil will directly enter the oil suction pipe without cooling after oil return, and the temperature of the oil tank will increase over time. Another situation is that the fully automatic cement brick machine has high power and generates a lot of heat. The volume of the hydraulic tank is too small and the temperature of the hydraulic system is too high. In both cases, the distance between the oil suction pipe and the oil return pipe can be lengthened or the volume of the oil tank can be increased to circulate heat dissipation in the hydraulic oil tank, thereby achieving the effect of reducing the temperature of the oil tank.   When the hydraulic components of the fully automatic concrete brick making machine fail, the temperature of the hydraulic system is too high. We should choose appropriate hydraulic components according to their working pressure and flow, and choose appropriate hydraulic components to solve the problem of excessive temperature.   The hydraulic oil used in the hydraulic system of the fully automatic paver block machine has different types and viscosities. When the hydraulic system is running during brick making, the temperature of the hydraulic oil increases, the viscosity decreases, and the increase in system leakage will cause the oil temperature to increase. Therefore, the hydraulic oil of appropriate viscosity should be selected according to the normal operating temperature of the system to avoid improper selection of hydraulic oil and excessive requirements on the hydraulic system.
  • How to improve the lifetime for concrete block mould and paving stone mould? Dec 05, 2023
    Brick making machine is one of the important equipment for brick factory to produce bricks. As the core component of the brick machine, the paving stone mould's lifetime directly affects the quality and production efficiency of the bricks. Therefore, improving mould lifetime is crucial for block factories. This article will introduce some methods to improve concrete block mould lifetime   Firstly, correct usage of paving block mould is the key to extending its lifetime. During use, need to strictly follow the instructions provided by the brick making machine manufacturer to ensure the normal operation of the mold. At the same time, it is necessary to do a good job in the care and maintenance of paver block mould, even if it is necessary to clean the impurities and residues on the surface of the mould to avoid damage to cement block mold.   Secondly, the use of high-quality mould materials is also one of the important factors in extending service life. High-quality mold materials have better wear resistance and corrosion resistance, and can effectively reduce the erosion and friction of the external environment, thereby extending the lifetime of concrete brick mold.   In addition, rationally designing the structure of the mold can also improve its service life. Brick machine manufacturers can design more reasonable and stable mold structures based on different production needs and usage conditions to reduce wear and damage during concrete block making mold reuse.   In addition, regular inspection and maintenance of cement block mould is also one of the important measures to extend the service life. Paving brick factory can regularly inspect paver stone mold and repair or replace damaged parts if problems are found to ensure the normal operation of cement block mould and extend its lifetime  

FuJian TePai Machinery Co., Ltd.               +86 18065259876                        jeff@fjtpm.com

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